At Integrated Matrix Solutions, our expert team delivers high-quality wire and cable harnesses, adhering to the latest industry standards (IPC/WHMA-A-620). We specialize in providing tailored solutions for a wide range of applications, ensuring that each assembly meets the highest levels of precision and reliability.
Our Capabilities
- Wide Range of Assemblies: Whether you need simple or complex wire harness assemblies, we have the expertise and technology to meet your requirements. Our precision techniques include the use of wire harness boards and 3D-printed fixtures, ensuring consistent quality and efficiency.
- Wire Harness Boards (Form Boards): These are custom-designed boards used to lay out and assemble wire harnesses according to the exact specifications of the assembly. They help in positioning the wires, connectors, and other components accurately, ensuring precise alignment and length.
- 3D-Printed Fixtures: We utilize 3D printing to create custom fixtures and jigs that assist in the assembly process. These fixtures help hold components in place and guide wires to the correct positions, improving accuracy and efficiency. This technology is especially useful for complex harnesses or for prototypes, allowing for quick adjustments and customizations without the need for expensive tooling changes.
- Automated Cutting and Stripping Machines: These machines automate the process of cutting wires to specific lengths and stripping the insulation. Automation ensures consistent quality, reduces the risk of human error, and speeds up the production process, particularly for high-volume projects.
- Crimping Machines: These machines apply connectors to the wires with precise pressure and alignment, ensuring secure and reliable connections. Automatic crimping technology is used for both simple and complex assemblies, offering consistency in high-volume production.
- Diverse Material Options: We work with various materials, including PVC, silicone, Teflon, and custom constructions, allowing us to provide solutions for different environments and specifications.
- Wire Sizes: We accommodate a wide range of wire sizes, from 26 to 3/0 gauge, offering flexibility for various electrical and electronic applications.
- Ink Stamping and Wire Marking: To provide easy identification and organization, we offer ink stamping and wire marking capabilities, ensuring every harness is labeled clearly according to your specifications.
- Quality Assurance: Quality is our top priority. We perform thorough continuity checks on all wire harnesses to guarantee that every product leaving our facility is fully functional and meets the required standards.
- Continuity Testing: We use automated testing equipment to verify that all connections are secure, ensuring the harness functions correctly before it leaves our facility.
- Dimensional and Visual Inspection: Each harness undergoes dimensional and visual inspection to verify that all components are positioned correctly and the assembly meets customer and industry specifications.
- Label Verification: Our team verifies that all ink stamping and wire marking are clear, accurate, and consistent with customer requirements, ensuring proper identification and traceability.
- Documentation and Traceability: We maintain detailed records of each wire harness assembly process, providing full traceability for quality control and future reference
Partner with Integrated Matrix Solutions for reliable, high-quality wire harnessing solutions tailored to your needs. Contact us today to learn more about how we can support your projects with precision and expertise.